The Orion Prime System

Description

Architectural Performance Without Compromise

The Orion Prime Louvre Roof System is the flagship architectural louvre roof solution from Apollo NZ, designed for projects where performance, compliance, and refined aesthetics matter.

Built for architects, designers, builders, and homeowners who expect more than a standard pergola, Orion Prime delivers exceptional structural strength, clean detailing, and long-term reliability — even in demanding New Zealand environments.

Whether you’re planning a luxury residential patio, a coastal home, or a large-scale commercial alfresco space, Orion Prime offers flexibility and engineering confidence without compromise.

Designed for Architects, Designers & Visionaries

No two outdoor spaces are the same — and Orion Prime is engineered with that reality in mind.

Apollo NZ provides a fully customised design service, allowing each Orion Prime system to be tailored to your site conditions, architectural intent, and structural requirements.

From coastal villas to rooftop hospitality venues, every system is designed to integrate seamlessly with its surroundings.

What’s Included With Every Orion Prime Project

• 3D rendered concept designs

• Detailed CAD drawings for approvals and planning

• Support for complex roof pitches and custom angles

• Custom bracketry and flashings for all wall and cladding types

• On-site measurement and installation support
  (available in selected regions via approved contractors)

Simply send us your plans — we’ll design a solution that is both structurally sound and visually refined.

Built for Performance, Compliance & Longevity

The Orion Prime louvre roof system is engineered specifically for high-performance outdoor environments, combining architectural detailing with serious structural capability.

Integrated Beam & Gutter System

Orion Prime features a fully integrated beam and gutter design, allowing for clean lines, concealed drainage, and faster installation.

• Aluminium beam spans up to 8.4 metres

• Steel beam spans up to 12 metres with no centre posts

• Fully concealed internal drainage for a cleaner finish

This allows for open, uninterrupted views without sacrificing strength.

Heavy-Duty Louvre Performance

Seamless Blade Closure

• Double-skin aluminium louvre blades

• Tight blade-to-blade closure for excellent weather protection

• Smooth, precise operation

Fully Concealed Components

All motors, fixings, brackets, and drive systems are hidden within the structure, delivering a true architectural-grade finish from every angle — no exposed hardware, no visual clutter.

PS1 Included for Larger Projects (Over 30 m²)

For louvre roofs exceeding 30 square metres, most New Zealand councils require additional structural documentation.

To streamline the consent process, Orion Prime includes a Producer Statement PS1 for standard installations.

What This Means for Your Project

• Greater confidence for architects and designers

• Compliance with NZ Building Code requirements

• Faster, smoother council approval pathways

• Reduced documentation delays on large builds

Orion Prime is ready for residential and commercial projects — with compliance already considered.

Smart Pergola Technology & Modular Add-Ons

Orion Prime can be configured as a fully integrated smart outdoor living system, adapting to your lifestyle year-round.

Available Smart & Architectural Options

• Smart app control (Tuya platform)

• LED louvre lighting and surround lighting (4000K or 6000K)

• Integrated outdoor heaters

• Motorised track blinds with wind-sensor compatibility

• Frameless sliding glass doors

• Sliding shutters and fixed louvre panels

• Slate aluminium sliding panels for privacy and sun control

Each option integrates cleanly into the Orion structure — no bolt-on appearance.

Designed for High-Wind & Coastal Zones

For exposed coastal sites or elevated locations, Orion Prime offers an optional high-wind louvre blade, engineered for extreme conditions.

High-Wind Louvre Blade Specifications

• Size: 232 × 50 × 2.3 mm

• Material: Double-skin 6005-T6 aluminium

• Wind rating: up to 234 km/h

Benefits

• Increased structural rigidity

• Reduced need for internal supports

• Cleaner architectural spans

• Ideal for harsh NZ coastal environments

Advanced Drainage Solutions

Orion Prime adapts to your site’s drainage requirements with multiple discharge options.

Drainage Configurations

• Front-exit drainage (ideal for patios and gravel areas)

• Concealed base drainage for deck installations

All drainage is fully integrated and hidden within the structure.

Brass H59 Internal Components — No Plastic

Unlike many pergola systems, Orion Prime uses Brass H59 for all major internal operating components.

Used In

• Drive sleeves

• Pivot rings

• Motor interface components

Why Brass H59?

• High hardness and wear resistance

• Self-lubricating properties

• Excellent corrosion resistance

• Long-term reliability in coastal environments

It costs more — but it delivers smoother operation, quieter performance, and longer service life.

Custom Colours & Architectural Matching

Orion Prime is designed to complement modern architecture and premium builds.

Colour Options

• 17 standard RAL colours

• 200+ custom RAL colours available

• Joinery, cladding, or brand colour matching

• Optional PVDF coating for coastal and commercial environments

Technical Specifications (Summary)

Louvre Blades

• 200 × 35 × 2.2 mm

• 232 × 50 × 2.3 mm (high-wind option)

• Aluminium 6005-T5 / T6

Beams

• 200 × 70 × 3.0 mm

• 200 × 77.8 × 6.4 mm

• 200 × 150 × 3.0 mm integrated beam & gutter

• 300 × 70 × 3.5 mm

Posts

• 150 × 150 × 3.0 mm

• 155 × 155 × 6.4 mm

• 200 × 100 × 3.0 mm

• 200 × 200 × 3.0 mm

Motor & Components

• IP67 waterproof motor (fully concealed)

• Internal components: Brass H59

• Stainless steel 316 fixings

• No plastic components

Aurea Louvre Blades — Daylight Without Exposure

Aurea Louvre Blades allow natural daylight to enter while maintaining weather protection.

Daylight Louvre Options

Fixed Glass Louvres

• 6–8 mm toughened glass

• Fixed position

• Ideal for permanent daylight zones

Polycarbonate Louvres

• Fully operable alongside aluminium louvres

• UV-resistant polycarbonate

• Available in clear or tinted finishes

Both options integrate seamlessly into the Orion Prime structure.

Warranties & Long-Term Durability

Your Orion Prime investment is backed by comprehensive warranties:

• Lifetime structural warranty

• 10-year powder coating warranty

• 15-year PVDF coating warranty

• Wind rated up to 234 km/h

• Motor warranty: 2 years (replacement only)

This is a long-term architectural solution, not a short-term pergola.

Ideal Applications

Orion Prime is trusted across residential and commercial environments:

• Luxury homes and architectural builds

• Hotels, restaurants, and hospitality venues

• Apartments and penthouses

• Poolside and patio areas

• Rooftop lounges and event spaces

Ready to Start Your Orion Prime Project?

• Send us your plans for a free concept layout

• Custom-built for your site and conditions

• Installation support and nationwide logistics available

• PS1 included for standard builds over 30 m²

Contact Apollo NZ to begin your Orion Prime project.

Orion Prime Warranty & Maintenance

To maintain performance and warranty coverage, scheduled maintenance is required.

Warranty Summary

• Structural / Manufacturing: Lifetime

• Motor: 2 years (replacement only)

• Switches & electronics: 3 years

• Powder coating: 10 years

Important:
Warranties apply to the original owner and may be transferred with an approved maintenance record.